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CASTELLI Cycling Podcast

Castelli Cycling
CASTELLI Cycling Podcast
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74 Episoden

  • CASTELLI Cycling Podcast

    ROB BRITTON | Record-Breaking Unbound XL | Gravel Aero Suit, Tech & Nutrition

    28.05.2026 | 24 Min.
    What does it take to win the toughest ultra gravel race in the world?

    Ultra-endurance rider, Rob Britton, takes us deep inside his record-breaking victory at the 2025 – a brutal 350-mile self-supported gravel race across Kansas.

    Rob breaks down the key decisions that helped him average over 20 mph for nearly 18 hours and smash the previous course record by more than two hours. From aerodynamics and nutrition strategy to hydration systems, gravel race tactics, and bike setup optimization, this episode explores how small performance gains compound over ultra-distance racing.

    We also dive into the development of Castelli’s first Unlimited Gravel Suit, featuring integrated hydration storage, aerodynamic cargo pockets, and real-world testing at the highest level of gravel racing.

    Topics covered in this episode:

    •Winning the 2025 Unbound XL
    •Gravel racing aerodynamics explained
    •Ultra-endurance nutrition and hydration strategy
    •Integrated hydration systems in cycling apparel
    •Aero gains over 18 hours of racing
    •Gravel bike setup for ultra racing
    •Racing through the night against Lachlan Morton
    •Comfort vs speed in endurance cycling
    •The future of gravel race apparel and technology

    If you’re into gravel racing, bikepacking, endurance sports, cycling tech, or performance optimization, this episode is packed with insights from one of the fastest ultra-gravel performances ever recorded.

    🎧 Subscribe for more conversations on cycling performance, innovation, aerodynamics, and elite racing.

    – IMPORTANT LINKS –
    Rob Britton
    Castelli SOG

    CHAPTERS
    00:00 Intro

    02:38 Quickfire Round

    04:05 Chasing Lachlan Morton Through the Night

    06:21 Racing History with Lachlan & The Final Catch

    07:05 Tactics, Fatigue & Managing the Lead

    07:50 Bike Setup, Aerobars & Carrying Nutrition

    10:38 Why the Speed Suit Could Have Decided the Race

    11:58 How Ultra Racing Has Changed in Recent Years

    13:32 First Ride in Castelli's Prototype Gravel Aero Suit

    15:25 Nutrition Storage, Hydration & Self-Supported Racing

    17:31 Why Ditching the Hydration Pack Was a Huge Advantage

    19:35 Aero Performance & Suit Design Details

    21:21 Castelli's Aero Heritage & Innovation Story

    23:12 Marginal Gains, Ryder Hesjedal & Performance History

    23:48 Winter Riding, Future Testing & What's Next

    24:18 “The Netflix of Cycling Clothing”

    24:28 Outro

    – HOST –
    Søren Jensen, Global Marketing Manager at Castelli, has worked for this iconic brand since 2006. He usually rides backroads and dirt trails, testing new gear in the Italian Dolomites. If you can't find him there, check the Castelli Headquarters in Fonzaso. Connect:⁠⁠⁠ ⁠⁠⁠⁠LinkedIn⁠⁠⁠⁠⁠⁠⁠

    SUBMIT YOUR QUESTION
    If you want your questions to be answered on air, be sure to submit your questions by sending us a message on social media or by email to ⁠⁠⁠⁠⁠⁠⁠⁠[email protected]⁠⁠
    Hosted on Acast. See acast.com/privacy for more information.
  • CASTELLI Cycling Podcast

    150 Years of Innovation — The Story Behind the Giro Jersey

    01.05.2026 | 27 Min.
    To celebrate 150 years of innovation, Castelli unveils a special edition Giro d’Italia kit—blending heritage, performance, and cutting-edge design.

    In this episode, we sit down with Castelli Global Brand Manager Steve Smith to unpack the story behind the anniversary jersey worn by Soudal Quick-Step. From silk jerseys and the first-ever speed suit to aerodynamic breakthroughs and modern race-day technology, this conversation dives deep into the moments that reshaped cycling apparel.

    You’ll hear the untold stories behind iconic innovations, the thinking behind the 150th anniversary design, and what it takes to keep pushing the limits of speed—decade after decade.

    This isn’t just a look back. It’s a glimpse into the future of performance.

    LINKS
    ⁠STRAVA Challenge ⁠
    ⁠Social Ride, May 9⁠
    ⁠⁠⁠⁠Steve Smith, Castelli Brand Manager ⁠⁠

    ⁠⁠Gabba R White Paper⁠⁠
    ⁠⁠The Gabba Story ⁠⁠🎧
    ⁠Gabba Wind Tunnel Testing⁠ 🎧

    CHAPTERS
    00:00 — 150 Years of Castelli
    00:57 — From Silk to Speed
    02:00 — Giro Anniversary Kit
    03:29 — Design & Scorpion Timeline
    05:50 — 1967: First Speed Suit
    07:20 — 1977: Lycra Shorts
    09:40 — Colored Shorts Break Rules
    11:45 — 1982: Sublimation
    12:50 — 2007: Aero Race
    16:20 — Aero Adoption
    17:05 — Gabba & Sanremo
    17:56 — Today’s Fastest Kit
    20:29 — Marginal Gains
    20:56 — Wind Tunnel Life
    21:23 — Peak Aero?
    23:39 — Innovation Pressure
    24:41 — Future Materials
    25:22 — Where to Buy
    26:09 — Closing Thoughts

    – HOST –
    Søren Jensen, Global Marketing Manager at Castelli, has worked for this iconic brand since 2006. He usually rides backroads and dirt trails, testing new gear in the Italian Dolomites. If you can't find him there, check the Castelli Headquarters in Fonzaso. Connect:⁠⁠⁠ ⁠⁠⁠⁠LinkedIn⁠⁠⁠⁠⁠⁠⁠


    SUBMIT YOUR QUESTION
    If you want your questions to be answered on air, be sure to submit your questions by sending us a message on social media or by email to ⁠⁠⁠⁠⁠⁠⁠⁠[email protected]⁠⁠
    Hosted on Acast. See acast.com/privacy for more information.
  • CASTELLI Cycling Podcast

    SVENJA BETZ | Fueling, Pacing & Winning Ultra Races: Traka 560, Badlands & Unbound XL

    28.04.2026 | 1 Std.
    Full-time school teacher by day, ultra gravel powerhouse by night — Svenja Betz is redefining what’s possible in endurance sport.

    She didn’t just take on the biggest races in ultra gravel — she won them all. First Unbound XL, then The Traka Adventure, and Badlands.

    Her rise has been anything but conventional. She doesn’t train full-time. She doesn’t follow the typical pro playbook. And she doesn’t sleep during races.
    Instead, she relies on instinct, resilience, and a deep love for the process.

    In this conversation, we dive into what really matters when the distances get serious: how to fuel properly without falling into energy deficits, how to pace when sleep isn’t an option, and how to stay mentally strong when everything starts to fall apart.

    Svenja also opens up about balancing elite performance with a demanding career, navigating the pressure of social media, and why being “skinny” isn’t the key to going faster.

    If you’re curious about ultra cycling or wondering how far you could really go, this episode might just challenge your assumptions and inspire you to push your own limits.

    – IMPORTANT LINKS –
    Follow Svenja Betz: https://www.instagram.com/svenja__betz/
    Castelli SOG: https://www.instagram.com/castelli_sog/

    – CHAPTERS –
    00:00 – Intro
    02:18 – Balancing teaching + ultra racing
    05:25 – Training with limited time
    09:41 – 52 hours, zero sleep
    13:45 – Intervals vs endurance
    18:36 – Nutrition, RED-S & weight myths
    22:51 – Fueling strategy in ultras
    25:31 – Heat, hydration & survival
    32:12 – Are you ready for 500km+?
    40:14 – Mental toughness & self-talk
    43:05 – Winning move at Badlands
    47:34 – Social media vs reality
    54:47 – Castelli kit, mindset & identity
    59:33 – What’s next: new goals

    – HOST –
    Søren Jensen, Global Marketing Manager at Castelli, has worked for this iconic brand since 2006. He usually rides backroads and dirt trails, testing new gear in the Italian Dolomites. If you can't find him there, check the Castelli Headquarters in Fonzaso. Connect:⁠⁠⁠ ⁠⁠⁠⁠LinkedIn⁠⁠⁠⁠⁠⁠⁠


    SUBMIT YOUR QUESTION
    If you want your questions to be answered on air, be sure to submit your questions by sending us a message on social media or by email to ⁠⁠⁠⁠⁠⁠⁠⁠[email protected]⁠⁠
    Hosted on Acast. See acast.com/privacy for more information.
  • CASTELLI Cycling Podcast

    Train. Eat. Repeat (Part 2) | Ride Faster With These Simple Habits

    07.04.2026 | 54 Min.
    In part two of our conversation with sports performance nutritionist Dani Hofstetter, we go beyond theory and into the real-world habits that actually improve endurance performance.

    From properly fueling long and double training days to understanding why most athletes underestimate their glycogen needs, this episode breaks down what really matters when it comes to carbohydrate intake, recovery, and metabolic efficiency.

    We dive into:
    Why you can’t fix bad fueling during the ride
    The critical first hour post-training (and why most athletes waste it)
    Simple, repeatable habits that outperform complex strategies
    The risks of underfueling, RED-S, and chasing weight loss too aggressively
    How to stay consistent when juggling training, work, and life

    Fresh off his new book Train, Eat, Repeat, Dani shares a clear, no-nonsense approach to nutrition—cutting through trends, supplements, and overcomplication to focus on what actually works.

    Whether you’re chasing performance gains or just want to feel better on the bike, this episode is packed with practical takeaways you can apply immediately.

    👉 If you haven’t listened to part one, start there first:
    https://podcasts.apple.com/it/podcast/castelli-cycling-podcast/id1669906821?l=en-GB&i=1000758776017

    CHAPTERS
    0:00 Intro
    3:05 Why you can’t fuel hard training during the ride
    4:03 The missing habit: building consistent fueling routines
    5:25 Why post-ride nutrition gets neglected
    7:53 The ideal recovery shake formula
    8:59 Hydration: how much you actually need to replace
    9:24 Planning vs reality: why logistics kill recovery
    10:48 Train less, recover better? The real performance gain
    11:00 Weight loss & performance: a risky trade-off
    13:09 RED-S explained: warning signs athletes ignore
    18:37 Nutrition mistakes when traveling
    24:03 Probiotics, supplements & gut health
    25:49 3 race nutrition rules for hotel stays
    28:27 Why there are no shortcuts in nutrition
    29:44 Biohacking, social media & performance myths
    31:32 Study: social media can reduce performance by 9%
    37:18 A perfect fueling day for a long ride
    41:11 Protein, carbs & fiber: simple daily guidelines
    44:11 The idea behind Train, Eat, Repeat
    51:25 Favorite Castelli winter kit
    54:27 Outro

    – LINKS –
    TRAIN EAT REPEAT - The Endurance Cookbook
    https://www.dorlingkindersley.de/buch/marlene-low-feride-dogum-dani-hofstetter-fabian-haefeli-train-eat-repeat-9783831050734

    PREVIOUS EPISODES
    Smart Nutrition for Hot Weather Riding
    https://podcasts.apple.com/it/podcast/castelli-cycling-podcast/id1669906821?l=en-GB&i=1000722138953

    RED-S Ep. 1
    https://podcasts.apple.com/it/podcast/castelli-cycling-podcast/id1669906821?l=en-GB&i=1000671492861

    RED-S Ep. 2
    https://podcasts.apple.com/it/podcast/castelli-cycling-podcast/id1669906821?l=en-GB&i=1000672166132

    Sports Nutrition: Winter Training, Indoor Riding
    https://podcasts.apple.com/it/podcast/castelli-cycling-podcast/id1669906821?l=en-GB&i=1000639782748

    Sports Nutrition: Race Day Fueling, Hydration Strategy
    https://podcasts.apple.com/it/podcast/castelli-cycling-podcast/id1669906821?l=en-GB&i=1000638271631

    Sports Nutrition: What is the Optimal Diet for Cycling Performance
    https://podcasts.apple.com/it/podcast/castelli-cycling-podcast/id1669906821?l=en-GB&i=1000636862451

    Sports Nutrition: Carbs, Fruits, Veggies for Everyday Performance
    https://podcasts.apple.com/it/podcast/castelli-cycling-podcast/id1669906821?l=en-GB&i=1000635636881

    – CONNECT –
    Dani Hofstetter
    ⁠Website⁠: ⁠
    https://danihofstetter.ch⁠
    Instagram⁠
    https://www.instagram.com/dh_performance_nutrition/

    Host: Soren Jensen⁠⁠⁠
    https://www.linkedin.com/in/sjensen77
    Hosted on Acast. See acast.com/privacy for more information.
  • CASTELLI Cycling Podcast

    Train. Eat. Repeat | More Carbs ≠ Better Performance? The Truth Explained

    02.04.2026 | 51 Min.
    Carbs, fueling, and metabolic efficiency – few topics create more confusion in endurance sports. Sports performance nutritionist Dani Hofstetter joins us to clear it up.

    Fresh off the release of his new book Train, Eat, Repeat, Dani shares a practical, no-BS approach to nutrition – cutting through the noise of extreme diets, high-carb trends, and supplement hype.

    You’ll learn why most amateur athletes don’t need 120g of carbs per hour, how pros actually fuel differently, and why training intensity, not just nutrition, determines your metabolism.

    This conversation goes beyond gels and grams per hour. It’s about building a sustainable system that supports performance, recovery, and long-term health – without obsession or perfectionism.

    Whether you’re an elite cyclist, racing ultras or Gran Fondos, or simply want to feel better on the bike, this episode will change how you think about fueling.

    What You’ll Learn
    Why most cyclists are undereating—not overeating
    The real difference between pro and amateur fueling needs
    How training too hard kills fat metabolism
    Why carbs are still misunderstood in endurance sports
    The truth about 90g vs 120g carbs per hour
    How to structure nutrition for training days vs rest days
    Why perfectionism in nutrition can backfire
    The biggest fueling mistakes causing GI issues and poor performance

    CHAPTERS
    00:00 – Intro
    03:30 – Rapid fire: myths, carbs, and recovery
    05:30 – Hydration mistakes and GI issues
    06:20 – Why high performers often eat too little
    10:00 – Use it or lose it metabolism explained
    12:00 – Low-carb training and why it can backfire
    13:30 – Perfectionism in endurance athletes
    16:00 – Emotional + social role of food in performance
    18:30 – Why carbs are still misunderstood
    21:30 – Pro vs amateur fueling
    23:30 – Why amateurs shouldn’t copy pro carb intake
    25:00 – The engine analogy: amateur vs pro physiology
    27:30 – How many carbs you actually need
    28:30 – Gut training and fueling strategy
    29:30 – Fat vs carbs: what really fuels performance
    31:00 – The athlete who tolerates more fuel wins
    33:00 – Why everyday nutrition matters more than supplements
    34:30 – Why low-carb training is outdated
    36:00 – Training zones mistakes (most athletes train too hard)
    37:30 – Why fat burning depends on intensity
    39:00 – Fasting: helpful or harmful for athletes?
    42:30 – Structuring nutrition: rest days vs hard days
    44:30 – Glycogen depletion and why recovery takes longer than you think
    47:00 – Why most athletes underfuel their week
    48:30 – The importance of planning nutrition
    49:00 – Post-ride mistakes
    50:00 – The real recovery window explained
    51:10 – Outro

    – LINKS –
    TRAIN EAT REPEAT - The Endurance Cookbook
    https://www.dorlingkindersley.de/buch/marlene-low-feride-dogum-dani-hofstetter-fabian-haefeli-train-eat-repeat-9783831050734

    PREVIOUS EPISODES
    Smart Nutrition for Hot Weather Riding
    https://podcasts.apple.com/it/podcast/castelli-cycling-podcast/id1669906821?l=en-GB&i=1000722138953

    RED-S Ep. 1
    https://podcasts.apple.com/it/podcast/castelli-cycling-podcast/id1669906821?l=en-GB&i=1000671492861

    RED-S Ep. 2
    https://podcasts.apple.com/it/podcast/castelli-cycling-podcast/id1669906821?l=en-GB&i=1000672166132

    Sports Nutrition: Winter Training, Indoor Riding
    https://podcasts.apple.com/it/podcast/castelli-cycling-podcast/id1669906821?l=en-GB&i=1000639782748

    Sports Nutrition: Race Day Fueling, Hydration Strategy
    https://podcasts.apple.com/it/podcast/castelli-cycling-podcast/id1669906821?l=en-GB&i=1000638271631

    Sports Nutrition: What is the Optimal Diet for Cycling Performance
    https://podcasts.apple.com/it/podcast/castelli-cycling-podcast/id1669906821?l=en-GB&i=1000636862451

    Sports Nutrition: Carbs, Fruits, Veggies for Everyday Performance
    https://podcasts.apple.com/it/podcast/castelli-cycling-podcast/id1669906821?l=en-GB&i=1000635636881

    – CONNECT –
    Dani Hofstetter
    ⁠Website⁠: ⁠
    https://danihofstetter.ch⁠
    Instagram⁠
    https://www.instagram.com/dh_performance_nutrition/

    Host: Soren Jensen⁠⁠⁠
    https://www.linkedin.com/in/sjensen77
    Hosted on Acast. See acast.com/privacy for more information.
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Über CASTELLI Cycling Podcast
Welcome to the Castelli Podcast — your inside access to one of cycling’s most iconic brands.For over 150 years, Castelli has pushed the limits of performance, aerodynamics, and innovation in professional cycling apparel. In each episode, we sit down with pro and amateur riders, engineers, designers, and industry experts to explore everything from aero gains and fabric technology to training, racing, nutrition, and behind-the-scenes product stories.From road to gravel, time trial to triathlon, this is where performance, innovation, and cycling culture come together. Hosted on Acast. See acast.com/privacy for more information.
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